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S G Iron Casting Manufacturer

Magna Industries Foundry Division is an IATF 16949:2016 and ISO 9001:2015 certified company and a part of Samarth Magna Group. We are a leading manufacturer of medium to high volume, small to medium sized machined Castings in S G Iron. Our clientele includes major players in Hydraulic applications, EGR systems, Power Transmission, Lifts & Conveyers and automotive sector. Our team, infrastructure & processes are capable of producing intricate SG Iron (Ductile Iron) Castings with high precision. For meeting the challenges, Magna Foundry Team uses its ability of fast development, its flexible manufacturing approach and supporting infrastructure. To offer a unique advantage of shortening the lead time for our customers as well as end users, Magna Foundry has in-house machining facility which is again designed to cater to a variety of weight, size and volume requirements.

Magna Foundry uses Shell Moulding Process to ensure high dimensional accuracy, excellent surface finish and clean internal passages in all our products. We are equipped with modern facilities like core shooters, Induction Melting, Spectrometer, Internal shot blasting, Mechanical testing equipment, casting inspection facilities like Endoscopy, Microstructure testing, hardness testing and CMM for machined component inspection. We also have reliable local tie-ups for services like Honning, Casting coating, Heat treatment etc.

Our Shell Moulding Foundry Capability

CASTING MATERIAL

All Grades of

Cast Iron

SG Iron (Ductile Iron)

Silicon Moly Ductile Iron (SiMo)

CASTING RANGE

Weight : 1 Kg to 40 Kg

ANNUAL VOLUME

6000 Metric Ton / Year

VALUE ADDTION

Machining

Sub-assembly

Phosphating

Coating

Painting

Plating

Leakage Testing

Heat Treatment

Eco Friendly Infrastructure with Thermal Sand Reclamation

Our Products

Casting Weight : 4.67kg

Clutch Release Fork

Casting Weight : 0.9kg

CSC Body

Casting Weight : 12kg

Damper Housing

Casting Weight : 1kg

800CC Adapter

Casting Weight : 2.3kg

EGR Valve Housing

Casting Weight : 0.6kg

Lever

Casting Weight : 8.4kg

Rope wheel 200

Casting Weight : 12.6kg

Rope wheel 300

Casting Weight : 2.2kg

FP 107 Body

FP 107 Body
(Cut Section)

Casting Weight : 8kg

Turbine Housing
(Assembly)

Casting Weight : 6.6kg

Oil Pump Body

Oil Pump Body
(Cut section)

Casting Weight :

Impeller

Casting Weight :

Impeller

Casting Weight :

Impeller

Casting Weight : 11.8kg

Endcap

Endcap (Cut section)

Casting Weight : 3.2kg

ECO 40

Casting Weight : 3.4kg

ECO40 High Body Inlet

Casting Weight : 15.7kg

Add on Block

Casting Weight : 2.9kg

Bobcat

Casting Weight : 1.9kg

Cover

Casting Weight : 9.2kg

Gima 05
(Faster Hydraulics)

L.B. Outlet
(Cut section)

Flow Control Valve
(Cut Section)

Casting Weight : 20kg

Motor Housing

Casting Weight :

Head Lube Oil Filter (Machined)

Casting Weight : 4kg

Oil Pump Body

Casting Weight : kg

Pall Head 8600

Casting Weight : 15.6kg

Pall Head 8900

Casting Weight : 13kg

Pump Housing

Casting Weight : 3.7kg

Wing Bobcat

Industries We Serve

We manufacture Fully Machined, Intricate Cast Components for applications like

Hydraulic Applications
Emission Gas Recirculation Systems
Power Transmission
Lifts and Conveyers
Automotive Components

Numerical Facts About Magna Foundry

20

Years of Legacy

150

Experienced Employees

100

Components Manufactured

5

Countries Served

Why Choose Us For Cast Iron Castings?

Fast Component Development

Our team has the experience and the proficiency for rapid development of new components with optimum lead time.

Flexible Manufacturing: Weight & Volume

Our system & infrastructure is designed to handle variable sizes, weights and volumes of gray & ductile iron castings. The bandwidth is:

Weight range- 1 kg to 40 kg
Variety of grades of CI, SGI & SiMo
Medium to High volumes

Reduced Lead Time

We have ability to deliver raw as well as machined castings in medium to high volumes within short lead time.

2 Decades of Experience

Magna Foundry has experience of more than two decades in manufacturing of Shell Moulded Intricate Cast Components

Fully Machined Components, Under One Roof

Magna Foundry has in-house machining facility to ensure delivery of fully-machined components and sub-assemblies as per customer’s need.

Delivery: On Time, Every Time

We ensure prompt product delivery while adhering to customer’s specifications and deadlines.

Robust QMS Implementation

Our quality management system adheres to IATF 16949:2016 and hence provides adequate assurance for customer’s quality requirements.

Eco-friendly Infrastructure

To strengthen our ‘zero waste policy’, we have a thermal reclamation plant within the group. Magna Foundry has not disposed even a single kilogram of used shell sand in more than a decade.

Our Infrastructure

We are equipped with modern facilities like core shooters, Induction Melting, Spectrometer, Internal shot blasting, Mechanical testing equipment, casting inspection facilities like Endoscopy, Microstructure testing, hardness testing and CMM for machined component inspection.